2004 Toyota Tundra Suspension Problems
- 73
- Owner complaint records in our dataset
Records are owner complaints, not a measured failure rate.
Owner complaint recordsComplaint records reflect reports in our dataset and do not measure how frequently the problem occurs across all vehicles.
What owners report
- ball joint · 14 records
- lower ball · 11 records
- frame rusted · 8 records
- excessive rust · 6 records
- rusted through · 6 records
- failure mileage · 6 records
Mileage in stored records
| Band | Records |
|---|---|
| 60–100k mi | 25 |
| 100–150k mi | 21 |
| 150–400k mi | 8 |
| 30–60k mi | 5 |
| 1–30k mi | 1 |
Complaint records
Owner-submitted complaint content, presented as stored.
Suspension · Underbody Shields
Tl*the contact owns a 2004 toyota tundra. The contact stated that the vehicle was severely corroded and affected the power train, rear end, wheel, axle and belt housing. The contact received a notice for nhtsa campaign number: pe09049 (fuel system, gasoline , service brakes, hydraulic , structure , tires) and the dealer was made aware of the failure. The manufacturer was not made aware of the failure. The vehicle…
ODI 10588414
Body · Suspension · Unknown Or Other
Frame recall- my 2004 tundra was recalled for the frame rusting out. Toyota deemed that a new frame was not needed and did the crc treatment which is absolute junk and only causes the frame to rust even worse. I want a new frame installed by toyata and any other rusty part- all should be replaced free of charge
ODI 10854943
Frame And Members · Linkage And Cable · Power Train · Suspension
Had truck in for oil change whole frame, drive shaft parking brake cable is rusting through. *tt
ODI 10583167
Suspension
Noticed that vehicle was pulling to left. Check alignment ok. Noticed that sway bar link had snapped due to corrosion. Replaced with toyota part and condition corrected. *tr
ODI 10650121
Power Train · Suspension
Excessive rust on frame, under body, and suspension. Rear axle / differential has large flaking rust so bad that it will not hold lubricant. Filed complaint with toyota on 11/13/2013 and was given a case # and turned in photos at local toyota dealer in early december 2013. Contacted toyota in january 2014 and was told that a recall was going to be issued but it would cover frame only and no other components would be…
ODI 10563326
Body · Power Train · Suspension
I recently noticed a leak under the rear of the vehicle. Upon inspection, the differential was found to be rusted right through and leaking. I examined the frame as well and noticed severe rusting in various places on the frame. I never received a notice of recall on the frame. Apparently there is not only frame damage to many tundras, but also to necessary working parts. I have never had an axle rot out on any of…
ODI 10548311
Fuel System, Gasoline · Power Train · Structure · Suspension
There is extensive corrosion damage to all metal fittings and metal fuel and hydraulic lines. The rear axle is severely corroded and leaking oil through the casting requiring replacement. There is a fuel line failure next to the exhaust manifold. The corrosion damage to the steering system fittings requires replacement of the rack assembly although the system operates properly. There is corrosion damage to many of…
ODI 10547000
Suspension · Temporary/Emergency Spare Tire · Underbody Shields
While driving the spare tire fell off of the truck due to a badly rusted spare tire wench, as i looked under the truck to see if their was any other damage i noticed a lot of rust on the frame. Most notably around the suspension. *tr
ODI 10537112
Suspension · Underbody Shields
I took my truck to the toyota dealer because of a noise in the front end. It turns out the frame at the attachment points for the stabilization bar was badly rusted. There are rust holes in the frame and the attachment point on the left side had rusted free of the frame and the other side is not to far behind. Toyota has a history of rusted frames but according to the vin number it is not part of the current…
ODI 10534328
Power Train · Suspension · Underbody Shields · Wheels
Massive generalized rust under vehicle. This is affecting the frame, suspension, all lines, exhaust, all metal fittings, wheels, brakes, spare tire. My mechanic does not know how to proceed and suggested we no longer drive this vehicle. Toyota dealer said this is not included in the rust recall which is in effect for tundra trucks exactly like this one , but off by a couple months by manufacturing date. Our toyota…
ODI 10587803
Suspension · Underbody Shields
Brought my truck in for an oil change. I was called at work by my garage, they told me the truck was unsafe to drive due to several holes and cracks in the frame due to severe rust. I brought the truck to the dealer i purchased it from and they agreed that the truck was not drivable. Toyota has said the 04 model is not part of the recall, and i appear to be in limbo. It has been 3 weeks and this issue is still…
ODI 10536028
Body · Suspension
Frame is badly rusted in many areas including where suspension and brake components mount. I am concerned a major failure could lead to injury to myself or a member of my family. I understand there was a recall for 2000-2003 tundras for the same issue but my 2004 was not included in the recall. *tr
ODI 10522460
Engine And Engine Cooling · Power Train · Suspension
Brought vehicle in for new muffler and tailpipe. Mechanic showed me a leaky rear seal because the metal cover was rusting through. Also showed me main frame and suspension points which are , in his words, "like rust holding hands". *tr
ODI 10521855
Service Brakes · Steering · Suspension · Underbody Shields
6/13/13 vehicle did not pass inspection major frame perforation toyota performed limited frame replacement at their cost after much discussion . Not all severely rusted parts were replaced only the major assembly mounting piece items that were disassembled and couldn't be reused were replaced. No sub pieces of the major assembly were replaced. If the were rusted they were reinstalled. 8/4/14 vehicle did not pass…
ODI 10705842
Suspension
While driving on freeway at approx. 50-55 mph, the front left side suddenly jolted downward, sparks and smoke were viewed by both side view and rear view mirrors, i slowly applied brakes thinking it was only a blow out but from the grinding metal against cement sound, i realized it was much worse than a blow out.when finally coming to a complete stop, i saw the whole wheel completely sheared from the front…
ODI 10515778
Power Train · Service Brakes · Suspension
2004 toyota tundra worse than 2003 for metal fatigue. Front of rear differential is flaking apart. Tension adjuster for emergency brake is disintegrating. Adjustment bolts are seized. Spare tire attachment is flaking apart. Please help. *tr
ODI 10514382
Power Train · Service Brakes · Suspension · Underbody Shields
*the rear differential and brake housing left and right are rotting from the outside. Large parts of the differential housing are already missing! *the front transfer case and transmission are perfect! *the entire rear trans-axle is rotting from the outside. *the emergency brake adjustment turnbuckle is rotting. *structural mounts for the emergency brake are rotted. *the steel in the frame and most factory welds are…
ODI 10513568
Suspension · Underbody Shields
2004 toyota tundra taken in for service on 05/18/13. Well cared for vehicle and serviced faithfully at every interval.told by service manager that the frame has a hole in it.this is a known problem by toyota. Frame is very rusty and was part of a problem toyota had with a bad batch of metal used for frames.service manager could offer no relief for this problem and referred me to toyota customer care. Customer care…
ODI 10513333
Suspension · Underbody Shields
Frame rotted through. Dealer stated( approx) 75 percent of frame where swaybar was welded to frame is gone..swaybar is rotted off passenger side frame. Advised not to drive anymore. Took to dealer as requested by toyota motor corporation. They took pictures and sent them to toyota representative. *tr
ODI 10511318
Suspension
Tl* the contact owns a 2004 toyota tundra. The contact stated that while driving approximately 35 mph, the lower front ball joint separated from the knuckle and caused him to lose control of the vehicle. The vehicle was towed to the dealer and was not diagnosed. The dealer stated that the vehicle already was repaired under nhtsa campaign number: 07v013000 (suspension). The manufacturer was made aware of the failure.…
ODI 10500194
Steering · Suspension · Underbody Shields
Noticed extreme rust on frame and other metal parts flaking and falling off. Condition appears unsafe to drive. Tr
ODI 10496790
Suspension
Tl* the contact owns 2004 toyota tundra. The contact stated that while driving 35 mph, the vehicle swerved to the right and the driver's side wheel detached from the vehicle. The vehicle was towed to a mechanic, who inspected the failure and advised the contact that the upper and lower ball joints snapped, causing the tires to collapse inward and under the vehicle. In addition, the front axle was found to be…
ODI 10494461
Suspension
Tl* the contact owns a 2004 toyota tundra. The contact stated that oil was leaking from under the vehicle. The contact took the vehicle to a local mechanic where the mechanic stated that the rear differential house exhibited excessive rust. The mechanic also advised the contact that the vehicle was unsafe to drive. The contact called the manufacturer regarding the excessive rust issue however, the manufacturer…
ODI 10491467
Electrical System · Engine · Suspension
Catalytic converter failed at 55,023 miles and was replaced under warranty. The same catalytic converter failed again at 110,000 miles and when i went to a dealer was told that it wasn't under warranty and that i would have to pay $1200.00 for the part alone and labor would be extra. I also told the dealer that the high rear brake light housing was melting from the heat of the lights. They did nothing. The frame is…
ODI 10487693
Suspension
Tl* the contact owns a 2004 toyota tundra. The contact stated that the frame was rusted and corroded. The vehicle was taken to the dealer for routine maintenance when the mechanic pointed out the failure. The manufacturer was notified who advised the contact that the vehicle was not included in nhtsa campaign id number: 07v013000 (suspension: front: control arm: lower ball joint). The vehicle was not repaired. The…
ODI 10489369